Urikunetsekana kana ako otomatiki anotakura mafuta ekuzora achida kuzadza izvozvi, gare gare, kana imwe nguva muchina usati waputika mugore regirisi uye kutya? Hausi wega - kufungidzira kuti purogiramu inowanzonzwa sekutenderera vhiri reroulette rinodhura.
Kuti urege kufungidzira, tevera mugadziri wekuzadzazve nguva, tarisa maawa ekushanda, uye gadzirisa mutoro uye tembiricha uchishandisa data - inofambiswa nhungamiro kubva kuindasitiri yekutsvaga senge SKF lubrication report.here.
🔧 Zvinhu zvakakosha zvinosarudza otomatiki kutakura lubricator refill frequency
Otomatiki anotakura mafuta ekuzora anofanirwa kuzadza kazhinji zvakakwana kuchengetedza mafuta akachena kana girizi firimu, asi kwete kazhinji zvekuti unorasa lubricant kana kukonzera kupisa.
Iyo yakanakisa kuzadza hurongwa inoenderana nekubereka saizi, kumhanya, mutoro, tembiricha, uye kuti yakasviba kana kunyorova sei nzvimbo yebasa. Rongedza nguva kana mamiriro ezvinhu achinja.
1. Kutakura ukuru uye kugadzira
Mabearings mahombe anowanzoda mamwe mafuta ekuzora, asi anogona kumhanya anotonhorera uye anogara kwenguva refu pakati pekuzadza pane madiki, anomhanya-mhanya.
- Deep groove ball bearings: firimu rakareruka, nguva refu
- Roller bearings: gobvu firimu, pfupi nguva
- Yakavharwa mabheji: kuderera kwekuzadzazve kudiwa, asi zvakadaro tarisa kuchembera
2. Nzvimbo yekushanda
Guruva, unyoro, uye makemikari anokurumidza kukanganisa girisi kana mafuta. Munzvimbo dzakaoma, iwe unofanirwa kupfupisa nguva dzekuzadzazve kuchengetedza nzvimbo dzinotakura.
- Nzvimbo dzakachena, dzakaoma: nguva dzenguva
- Nzvimbo dzine guruva kana mvura: kuderedza nguva ne30-50%
- Heavy washdown: ronga kakawanda kuzadzazve
3. Lubricant mhando uye kunaka
Mafuta emhando yepamusoro ane mafuta egasi ekurudyi uye mukobvu anobata firimu rawo kwenguva refu, achibvumira kuwedzera kwakachengeteka kwenguva dzekuzadzazve pasi pemamiriro akagadzikana.
| Lubricant | Typical Interval |
|---|---|
| Standard girisi | Pfupi-pakati |
| High-temp girisi | Pakati |
| Synthetic mafuta | Pakati-refu |
4. Lubrication system design
Mapombi chaiwo uye mafittings anochengeta kuyerera kwakadzikama kuti iwe ugone kudzora nguva yekuzadzazve. Yakashata sisitimu dhizaini inotungamira kune yakawandisa- kana pasi-kuzora.
- Shandisa mapombi chaiwo seayaDBT Electric Lubrication Pombi 6L
- Matanidza mutsara saizi uye kureba kuyerera kudiwa
- Shandisa zvibatanidza zvemhando zvakadai seaBanjo Connector Push-In Fitting
⏱ Yemazuvano yekuzadza patsva yemabhengi mukuenderera mberi maringe nekushanda kwepakati
Kuenderera mberi kwebasa kunowanzoda zvidiki, zvinowanzoitika zvemafuta ekuzora, nepo mabheji ebasa anogona kushandisa nguva yakareba nekutarisisa tembiricha.
Mazhinji otomatiki lubricators anobvumira vhiki nevhiki kusvika kukota yekuzadzazve matenderera; gara uchitanga kubva mugadziri data uye zvakanaka-tune zvichibva pane vibration uye tembiricha maitiro.
1. Kuenderera mberi 24/7 kushanda
Kune mitsara yekutenderera-wachi, isa nguva pfupi dzekutanga uye gadzirisa mushure mekuongorora kubereka tembiricha uye ruzha mumavhiki akati wandei.
| Speed | Typical Interval |
|---|---|
| Low | 8-12 mavhiki |
| Pakati | 4-8 mavhiki |
| High | 2-4 mavhiki |
2. Kushanda kwepakati kana batch
Kutakura firimu kunogona kurarama kwenguva yakareba kana michina inomira kazhinji, asi kazhinji inotanga kuwedzera kushushikana. Balance karenda nguva uye maawa ekumhanya.
- Shandisa maawa ekumhanya sechiyero chako chikuru
- Tarisa mamiriro mushure menguva refu isina basa
- Dzivisa kuoma kwekutanga ne-pre-lubricating kana zvichidikanwa
3. Chiedza kupesana nemitoro inorema
Mabheji akaremerwa ari mushumiro yakachena anogona kumhanya nenhanho refu; mabearings akaremerwa zvakanyanya kazhinji anoda masheji ekuomesera ekuzadzazve.
- Chiedza chechiedza: mavhiki masere-16 ega ega
- Mutoro wepakati: mavhiki e4-8
- Mutoro unorema: mavhiki maviri-4 ega ega
4. Data-driven interval tuning
Shandisa chaiyo process data kunatsa zvirongwa zvekuzadzazve nekufamba kwenguva, uchifamba kubva pakufungidzira kuri nyore kuenda kukufungidzira, yakagadziridzwa lubrication marongero.
🌡 Maitiro ekupisa, mutoro, uye kumhanya zvinokanganisa sei lubricator refill schedule
Kupisa, mechanical load, uye shaft speed zvese zvinoshandura kukurumidza kuparara kwe lubricant, saka ivo vanodzora zvakananga kuti kakawanda sei otomatiki lubricators inofanira kuzadzazve.
Tevera zvinhu izvi nemasensor uye nekuongorora nguva dzose, wobva wagadzirisa nguva nhanho nhanho pane kuita shanduko hombe kamwe kamwe.
1. Tembiricha uye girizi upenyu
Yese 15–20°C inokwira pamusoro peiyo girizi yakaringana inogona kucheka hupenyu hwayo nepakati, ichimanikidza kupfupika kwekuzadza nguva kudzivirira kupera kwekutanga.
- Ramba kune yakatemerwa tembiricha bhendi
- Kuvandudza kutonhora kana nhovo kana kuchipisa
- Deredza nguva pakupisa kwakanyanya
2. Mutoro uye kuonana kunetseka
Mitoro inorema inosvina firimu remafuta uye inosimudza kubata kwesimbi. Mabearings ari pasi pekuvhunduka kana kukanganisa anoda kuwanda kudzokororwa uye kutariswa kwepedyo.
| Load Level | Refill Strategy |
|---|---|
| Chiedza | Yakajairwa karenda-yakavakirwa |
| Pakati | Kupfupisa ne25% |
| Heavy | Kupfupisa ne40–50% |
3. Speed uye lubricant shear
Kumhanya kwakanyanya kunokonzeresa kugera uye kuchururuka, izvo zvinochembera mafuta nekukurumidza. Shandisa yakakodzera giredhi girisi uye wedzera refill frequency kune anokurumidza shafts.
- Sarudza chaiyo NLGI giredhi uye base mafuta
- Tarisa vibration pakakwirira RPM
- Dzivirira mafuta akawanda anokwidza kupisa
📊 Kumisikidza chirongwa chekuchengetedza chekudzivirira chekuzadza mafuta ekuzora
Chirongwa chekudzivirira chakarongeka chinocheka kubereka kukundikana uye chinochengeta basa rekuzadzazve riine fungidziro, pachinzvimbo chekuita nekuputsika uye kumira kwechimbichimbi.
Blend mugadziri anotonga nechaiyo chirimwa data kuti ako otomatiki anotakura lubricators anozadza panguva chaiyo uye vhoriyamu.
1. Tsanangura maitiro akakosha uye zvakakosha
Nyora mabheji ese, tarisa iwo nekukanganisa pakuchengetedza uye kugadzira, uye tarisa yakasimba kuzadzazve kutonga pane yakanyanya kukosha zvinzvimbo kutanga.
- Rongedza A (yakakosha), B (yakakosha), C (yakajairika)
- Govera default refill windows yekirasi yega yega
- Ongorora makirasi kaviri pagore
2. Gadzira nguva-uye mamiriro-maitiro
Shandisa mazuva ekarenda kune nhungamiro yekutanga, wozokwenenzvera nedata remamiriro senge tembiricha, vibration, uye kutaridzika kwegirisi panzvimbo dzekuongorora.
| Trigger | Chiito |
|---|---|
| Nguva yakasvika | Otomatiki refill cheki |
| Tembiricha inokwira >10°C | Shorten interval |
| High vibration | Ongorora uye gadzirisa chiyero |
3. Shandisa centralized lubrication equipment
Central masisitimu anocheka zvikanganiso zvemanyorero uye chengeta refills kunyange. Zvikwata zvakakura sengeFO Electric Lubricator 8Ltsigira kwenguva refu uye akawanda ekuzora mapoinzi.
- Group Bearings nezvinodiwa zvakafanana
- Rodha shanduko dzese dzemaseting
- Ongorora maitiro panguva dzakatarwa
🛠 Nei nyanzvi dzichida JIANHOR yekugadzikana, chaiyo otomatiki inotakura lubrication
Mainjiniya ekudyara anosarudza JIANHOR masisitimu nekuti anoburitsa yakatsiga, yakaringana kuyerera kwemafuta ane zvikamu zvinogara zvakamira munzvimbo dzakaoma maindasitiri.
Kugadzikana uku kunoita kuti zvive nyore kuseta nguva dzakachengeteka dzekuzadza uye kudzivirira kuoma uye kushata pamusoro-kuzora.
1. Yakarurama mita uye kutonga
JIANHOR inopomba mita diki, inodzokororwa dosi, kuti ugone kugadzirisa nguva yekuzadza pane kuvimba nefungidziro yemaoko kana kufungidzira.
- Programmable zvinobuda marongero
- Kupindirana kudzvinyirira uye kuyerera
- Inotsigira akawanda anotakura marudzi
2. Dhizaini yakasimba yenzvimbo dzakaomarara
Aya mafuta ekuzora anovakwa ane dzimba dzakasimba, zvisimbiso, uye zvikamu zvemagetsi zvinoramba huruva, kuzunguzika, uye hunyoro mumaindasitiri mazhinji.
| Feature | Benefit |
|---|---|
| Heavy-duty casing | Hupenyu hurefu hwebasa |
| Mamota akavimbika | Yakagadzikana yakabuda |
| Quality zvisimbiso | Leak protection |
3. Tsigiro yekunyatsogadzirisa kuronga
Mapepa akajeka uye zvigadziriso zvinochinjika zvinobatsira zvikwata zvekugadziridza kuvaka zvakapfava, zvisingachinjike zvekuzadza masheti anoenderana nekubereka chaiko zvinodiwa pamutsetse wega wega.
- Easy setup uye kugadzirisa
- Inopindirana nemafuta akawanda nemafuta
- Inotsigira zvirongwa zvekugadzirisa zvekufungidzira
Mhedziso
Otomatiki inotakura lubricator refill frequency zvinoenderana nekumhanya, mutoro, tembiricha, uye nharaunda. Tanga kubva kugwara remugadziri, wobva wagadzirisa netembiricha chaiyo uye data revibration.
Nepombi dzakagadzirwa zvakanaka, zvekuisa, uye chirongwa chekudzivirira, unochengeta mabheyiri akazara mafuta, anodzikisa zvimisikidzo zvisina kurongeka, uye kuwedzera hupenyu hweasset nemutengo unodzorwa.
Mibvunzo Inowanzo bvunzwa nezve otomatiki kutakura lubrication
1. Mafuta ekuzora otomatiki anofanira kuzadzazve kakawanda sei?
Mabheji mazhinji anomhanya zvakanaka nepakati pekuzadza pakati pemavhiki maviri negumi nemaviri. Iyo chaiyo nguva inoenderana nemutoro, kumhanya, tembiricha, uye kusvibiswa mazinga muchirimwa chako.
2. Ndinoziva sei kana nguva yangu yakarebesa?
Zviratidzo zveyambiro zvinosanganisira tembiricha yekukwira, ruzha rwakakasharara, kuzunguzika kwepamusoro, kana kuoma, kusviba girisi pazvisimbiso. Kana ukaona izvi, pfupisa nguva.
3. Ko mafuta ekuzora otomatiki anogona kudarika girizi paberero here?
Ehe. Girisi yakawandisa inogona kukonzera kupisa-up uye kukuvadzwa kwechisimbiso. Shandisa saizi yemapombi, mitsetse, uye marongero kuti upe chete vhoriyamu inotakura zvinodiwa.
4. Ndichiri kuda kuongororwa neotomatiki lubrication?
Ehe. Maotomatiki masisitimu anoderedza basa remawoko, asi kugara uchitarisa kuti pane kuvuza, mitsara yakavharika, uye tembiricha isina kujairika zvinoramba zvakakosha pakurarama kwenguva refu.
5. Ndirini pandinofanira kugadzirisa purogiramu yangu yekuzadzazve?
Gadzirisa mushure mekuchinja mukumhanya, mutoro, kana nharaunda, kana mamiriro data nekuongorora zvichiratidza tembiricha kana vibration ichifamba kubva pamatanho akajairwa.
